
Within Tolerance Episode 277 - Matt Blackwell of Blackwell Engineering
Matt Blackwell spent over two decades fixing jets and flying C-17s before building a one-man backyard shop and a fiber laser fixture busines...
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Within Tolerance is a podcast where the hosts talk everything from machine shop work, CAD/CAM, and other manufacturing processes!

Matt Blackwell spent over two decades fixing jets and flying C-17s before building a one-man backyard shop and a fiber laser fixture busines...

Joe Alonso tells the full Novo Modo origin story—off-grid childhood, working full-time at 16, a career detour through blindness and Microsof...

Zap and Dylan catch up after a busy stretch. Boise expansion, Texas customer visits, QuickBooks meltdown, and the Claude Code build. Dylan's...

Brian Kippen is back after nearly four years to talk about an incredible period of growth and change at KAD Models. From teaching machining...

Zap and I wrap up 2025 with our first live podcast! Patreon members join us as we answer questions, reflect on 2025, and talk about plans fo...

This week I talk with Ethan Perrin about MIT Formula SAE, building the Miters West shop, and why a small fiber laser and press brake changed...

In‑person catch‑up: pre‑Flex rigging shuffle, neighbors bribed with donuts, and the first HyperMill customer part. Zap runs through leaving...

We catch up on a busy stretch: Zap’s UK stint, dialing in systems, and turning chaos into consistency—including saying no when it counts. Dy...

From an 800 sq ft pole barn to a 4,000 sq ft shop, Devin shares how Lichen leveled up: team, layout, and automation. We cover the R450 cobot...

Curt of Confounded Machine shares how a garage hobby became a thriving EDC pen brand. We dive into retrofitting a Hardinge, moving to a Syil...

Jamie Peacock of JSpec Engineering and The Lone Machinists podcast joins to talk one‑man‑shop reality, from building and retrofitting machin...

California updates with Zap, CMM finally dialed in, HyperMill setup progress, pin finisher optimization, RO water planning, and some honest...

Juan March returns with InFab co‑founder Blake Nazario to share how a shop-floor problem became a purpose-built ERP for high-mix job shops....

Zap, Justin Gray, and I trade wins, war stories, and hard lessons. Justin breaks down Toolpath’s CAM automation progress—constraints, search...

From the coolest $10 aviator safeties to a future “van-cast,” Dylan and Zap catch up on shop projects and a mountain of listener Q&A. Dylan...

Patrick McClintock (@job_shopper_tn) joins me this week to discuss his unique journey from tech school to becoming a skilled machinist and p...

Zap joins me in the studio for our first-ever video recording! We share updates from both our shops, with Zap detailing his extensive travel...

Denis Basaric of KafaTek shares his fascinating transition from software engineer to manufacturer of premium espresso grinders. We discuss h...

From Finance to Fixture plates - John Saunders reveals the winding path that led to creating NYC CNC and Saunders Machine Works. We discuss...

In this episode, I sit down with David Liu, founder of Brittle Fluid, to discuss his fascinating journey from mechanical engineering student...

This week, Justin Gray shares exciting updates about Toolpath Labs' new tool recommendation engine and their partnership with Kennametal, wh...

From culinary chef to machine shop owner, Rebecca Wolfinger joins me to share her remarkable manufacturing journey. As co-owner of Mil-Spec...

In this episode, I catch up with Zap after my paternity leave to discuss our recent experiences. Zap shares updates on his whirlwind travels...

In this episode, I catch up with Zap and Justin Gray to discuss recent developments in our respective worlds. We dive into tool libraries, m...

Easton from Moria Manufacturing returns to share updates and challenges since his last visit. We discuss the rapid expansion, new machines l...

This week, Zap updates us on several challenges - his search for a new shop space, ongoing van saga, and dealing with a particularly frustra...

In this episode, I speak with Phil Linscheid, Director of Manufacturing at Hamilton Company, about his journey through the manufacturing ind...

Zap joins me this week to discuss recent travels, re-establishing stability, and the importance of relationships in business. We share updat...

I'm happy to welcome back Pete Oxenham, founder of Chatter and Head of Product for Toolpath, for an in-depth discussion on his recent journe...

Zap joins me this week to discuss recent travels, acquiring Esprit software, and moving the shop. We share stories about challenging custome...

This week, I talk with Joseph Pizzoferrato from Heidenhain about his journey in machining, from Durabar to Heidenhain. We cover his experien...

Zap joins me this week to kick off the first in-person episode of 2025. We dive into Zap's recent travels and adventures, including a trip t...

Nick and Skylar Squillace of NS Precision Inc join me this week to discuss their journey from hobbyists to successful shop owners. We talk a...

This week I'm joined by Zap and Simon from Freddy who are both together in the UK. Chris shares details of his whirlwind trip, including a n...

This week I chat with Jim Belosic, CEO and founder of SendCutSend. We dive into Jim's background, from his artistic beginnings creating cust...

In this episode, I'm joined by Eric Larson from Clear Irons. We dive deep into his journey as a machinist and industrial designer based in C...

Join Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Tha...

Justin Gray from Toolpath Labs joins me this week on the podcast. We delve into Justin's week-long internship at Proteum Machining, touching...

Zap joins me this week live in the studio as we dive into our recent experiences and challenges in the machining world. Zap discusses his no...

Zap and I catch up post IMTS and talk about troubleshooting on-the-road machining issues, the challenge of constant travel, and Zap offers a...

This week I welcome back Juan March from Jax Precision to discuss the monumental changes in his shop over the last two years. We dive into t...

In this episode of Within Tolerance, I sit down with Jamie Underwood from Hadrian to talk about their exponential growth, changes in job rol...

IMTS 2024 is a wrap and I was lucky enough to be able to record every day while there! Join Zap and I as we catch up every morning and are j...

Zap joins me this week to discuss his recent complex probing project in Ohio and his travels to Nevada. We delve into the technical intricac...

In this episode, I sit down with Justin Gray, CTO of Toolpath Labs, to discuss his fascinating journey from NASA to leading an AI-driven CAM...

In this episode, I catch up with Zap, discussing everything from hiring new team members to tackling complex machining projects. We dive int...

In this episode, I interview Jarrett Morgan of Possum Solutions about his unique journey from Steadicam operator to running a business creat...

In this episode, Chris and I delve into our latest projects and experiences from the past weeks, including Chris's extensive travels tacklin...

Ethan and I catch up after his week at Proteum as our first "intern"! We talk about projects he accomplished, things he learned, and ways Pr...

In this episode of Within Tolerance, Zap and I dive deep into our latest machining projects, touching on everything from material shortages...